In many
applications plastic pipe, valves and fittings can be a viable replacement
for metal. Recent estimates show that about 25% of the expenditures for
metal pipe, valves and fittings could be spent on plastic ones. And in
a lot of those systems plastic would not "just do the job" it would be
better.
We can summarize
some of the things that support the fact that in many applications where
metal valves are specified, plastic one would do a better , more cost effective
job.
First and foremost
is the corrosion resistance of plastics over metal. This results in some
obvious and not so obvious benefits. More than just being a "low maintenance"
valve a plastic one will never jam, stick, or fail because of rust or corrosion.
Another often overlooked benefit of corrosion resistance is that plastic
valves never have to be painted to stand up in corrosive environments or
harsh climatic conditions. They can be installed and used right out of
the box in places a metal valve would have to be epoxy coated just to survive.
Another benefit
is cost. Not only the cost of the individual valve but the total cost of
the installed system. When all cost are considered, including freight,
installation and service life a metal system will in most cases be more
expensive. The differences can be significant. Exotic metal alloy systems
can cost up to 13 times what a plastic system would. Even carbon steel
can be almost twice the cost of PVC depending on the size and complexity
of the piping system involved.
Flow rates are
another area where plastic pipe has and advantage. The interior of plastic
pipe is smooth and clean and it will stay that way year after year. Metal
pipe can rust , corrode and scale resulting in reduced flow rates and higher
pressure drops over time.
Some people
are not aware of the engineering advance that have been made with regard
to plastic piping materials over the last several years. Users of metal
pipe, valves, and fittings are often concerned with what they believe to
be the mechanical strength limitations of plastics. While it's true that
there is no commonly available plastic system that can match metals temperature/pressure
service levels, advances have been made. Plastic piping systems are now
commonly available that provide adequate tensile strength or operations
up to 200 F. Plastic pipe is also available that maintains its pressure
bearing capabilities for over 50 years. |