Sodium
Hypochlorite posses some unique qualities that have to be understood if
you are going to be able to select a valve for that type of service.
Because of their excellent chemical resistance, plastic valves are widely
used in sodium Hypochlorite applications. But in many cases, the wrong
type of valve is put into this service and problems, some potentially dangerous,
develop.
Sodium Hypochlorite
is inherently an unstable compound. Two things can happen to it in a piping
system that will affect the choice of a valve. Sodium Hypochlorite can
decompose over time, which results in the formation of crystalline salts,
and as it decomposes, one of the decomposition by-products is oxygen gas.
Because they
are the most common type of plastic valve, True Union Ball Valves are often
used in sodium hypochlorite service. This type of valve may work out fine
in some applications, particularly in 2" and under sizes, but in many other
they won't.
The main problem
with ball valves, especially those over 2" in size, in sodium hypochlorite
service is the crystallization problem When the valve is operated, the
ball turns and liquid is trapped in the cavity between the ball and the
valve body. The trapped sodium hypochloirte starts to decompose and crystal
begin to form. The crystalline salts adhere to the surfaces of the ball
and seals causing a "freezing" of the valve making it in-operable. When
the valve is operated, the torque required to do so, may be greater than
the strength of the valve stem causing it to break. But that's just the
start of the problem. Now the valve has to be taken out of service to be
repaired. If oxygen gas has formed behind the ball it is now pressurized.
When the ball is freed up and turned, the pressure of the oxygen gas will
blow out any liquid sodium hypochlorite trapped behind the ball.
A dangerous situation.
These types
of problems are most likely to occur in valves larger than 2" that are
operated infrequently. And also in valves installed at the bottom of tanks
where precipitated impurities could get into the valves and cause accelerated
decomposition of the sodium hypochlorite.
A plastic, PVC
butterfly valve with EPDM or Hypalon seals is often a better choice for
sodium hypochlorite services in pipelines 2" and larger. Butterfly valves
are less prone to freezing up than are ball valves because of the formation
of crystallite salts on the sealing surfaces of the valve. For smaller
size pipe lines a plastic diaphragm valve may be a better choice than a
ball valve for the same reasons. Remember that all applications are unique
and these recommendations may, or may not apply, in all cases. Sodium Hypochlorite
is a potential dangerous process media and Material Safety Data Sheets
should be consulted for additional information and safety precautions taken
before making any determination is made regarding the application. |