Plastic Valves & Flow Control Products - Library
Benefits of Plastic Valves and Flow Control Products
Three-way, Multiport Ball Valve Flow Patterns
Types of Butterfly Valves
Butterfly Valves in Compressed Air and Vacuum Services
Automated Valve FAQ's
Flow Velocity in Plastic Piping Systems
Filter Bag Basics
Plastic Valves Installed in Metal Piping System
Plastic Processing.....How Plastic Resin Becomes Pipe, Valve, Etc.
Plastic Vs. Metal in Piping Systems
Y-Strainer or Basket Strainer
Sodium Hypochlorite Applications
How to Select a Pressure Relief Valve
How to Select a Hayward Pressure Regulator
Hayward Solenoid Valve FAQ's
 
Plastic Valves Installed in a Metal Piping System
 
 

Many times people with a metal piping system are attracted to a plastic valve or  strainer because of its low cost compared to a stainless steel or bronze one. And  also for all of the benefits plastic offers (Click here to see other benefits of plastic  flow control products). The engineer that  designed that system chose metal pipe for a specific application reason so you  have to make sure a plastic component will work.

Plastic components can, however, be used successfully in metal systems. But  the you have to be aware of several factors that will effect the success of the  application. If these factors are not taken into consideration the chance of success is reduced. Applied and installed correctly, however, the valve or strainer will perform as expected.

First, you have to be sure that the plastic valve or strainer will be used within its temperature and pressure rating. Metal piping is often used because of high operating temperatures. Make sure the temperature/pressure range of the application is within the acceptable range for the plastic product you are considering. Chemical resistance needs to be checked as well to insure that there will not be a problem.

 

Part of your application analysis should include the potential for shock pressure generation, i.e. water hammer in the system that could damage the plastic valve or strainer. Things to look for include a system flow rate of greater than 8 feet per second, quick starting pumps, positive displacement pumps, fast opening or closing actuated valves, and solenoid valves.

 

Once its determined that ALL of the application parameters are OK for the plastic component it a good thing to look at how the plastic component is installed. Stress on the plastic valve or strainer is the single most important installation factor to consider. Stress can cause immediate damage or it can build up over time and cause damage later on. There are several ways that this stress can be induced during installation and/or operation.

 

One is improper alignment of the plastic component in the metal piping system. If either one has to be forced into position it's sure to cause problems. Another thing to look out for is over size face to face dimensions of the mating pipe flanges as well as misalignment of the flanges.

 

Thermal expansion can be a problem is some applications. Expansion joints can help compensate for this. Another solution is to install plastic pipe on the inlet and outlet of the valve or strainer to isolate it from the metal pipe.

 

Plastic valve and pipeline strainers can be use successfully in many metal piping systems. You just have to be aware of the all of the application parameters and how they relate to the plastic component. Not all applications are the same and the recommendations that have been made here may not apply in all cases.

 

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