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Applications
for Y-Strainers
A
basic guide to selection and use.
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| 1 |
Application
Considerations |
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| Y-Strainers
are devices for mechanically
removing solids from flowing liquids or gases by means of a perforated
or wire mesh straining element. They are used in pipelines to protect equipment
such as pumps, meters, control valves, steam traps and regulators.
Although there are occasional exceptions,
the use of Y-strainers generally follows several rules. First, they are
ordinarily employed where the amount of material to be removed is small.
Size for size, their dirt holding capacity is less than a basket strainer.
Next, Y-strainers are usually installed when frequent clean-out is not
needed. There are Y-strainers in service on steam lines, for example, that
are not cleaned more than once a year. Generally, Y-strainers are used
with gases such as steam or air. Basket strainers are used with liquids.
For handling steam, a Y-Strainer is
the standard and is almost universally used. Its compact, cylindrical shape
is very strong and can handle high pressures. It is, literally, a pressure
vessel. Y-strainers which handle pressures up to 6,000 psi are not uncommon.
Of course, in these cases, safety is very important and Y-strainers, if
properly designed, can be used at these pressures without fear of failure.
When high pressure steam is being handled, another complicating factor
arises - temperature. With steam pressures of 1500 psi or higher, standard
carbon steel is sometimes not suitable because the steam temperature may
be 1000 degrees F or even higher. In these cases, the Y-strainer body is
generally made of chrome-moly steel.
Besides steam, the other gases most
commonly used and requiring strainers are air and natural gas. Here again,
high pressures are not uncommon. However, unlike steam, high air pressure
does not automatically mean high temperature and so ordinary carbon steel
bodies of sufficient wall thickness will generally suffice.
A Y-strainer has the advantage of being
able to be installed in either a horizontal or vertical position. Obviously,
in both cases, the screening element must be on the "down side" of the
strainer body so the entrapped material can properly collect in it.
Size of size, a Y-strainer will offer
more pressure drop than a basket strainer since its free straining area
is less. This is why basket strainers are preferred for liquids. Gases,
being readily compressible, will flow through Y-strainers of the same size
as a pipeline easily, with little pressure loss. This is assuming the Y-strainer
is properly designed and of adequate size. Some manufactures reduce the
size of the Y-strainer body to save material and to cut costs. Before installing
a Y-strainer, be sure it is large enough to properly handle the flow. A
low priced strainer may be an indication of an undersized unit. |
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| 2 |
Select
the Right Material of Construction |
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| Y-strainers
are almost always supplied in one of four materials, iron, bronze, carbon
steel, or stainless steel. Iron is most widely used because it costs the
least. Its disadvantages are poor resistance to thermal shock and poor
resistance to mechanical shock. For these reasons, iron is used on non-critical
applications involving low pressures and temperatures.
Bronze is the
second material of which Y-strainers are made. It has better thermal and
mechanical shock qualities than iron, and therefore, is sometimes preferred
for low pressure steam service. However, it is limited in temperature to
a maximum of about 350 degrees F.
Carbon steel
is the third material and is best when strength, temperature or mechanical
shock resistance are important. Many engineers specify carbon steel even
when iron might be suitable. The extra cost is very small when spread over
the years of actual service and a good safety factor is built in. Particularly
with steam, the chance of an accident to many people is not worth the risk
of using lower priced iron in place of more dependable steel.
The last common
material for strainers is stainless steel. This, of course, is used where
corrosion is a problem. Many gases such as those from petroleum operations
or natural gas are "sour" or acid and when moisture is present, will corrode
iron or steel. In these cases, stainless steel is called for. |
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| 3 |
What
Design Features to Check |
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| It cannot
be stressed too highly that Y-strainers must be designed with adequate
safety margins. This means sufficiently heavy wall thickness and blow off
connections. As an example, in improperly trapped steam lines, condensate
can collect in low points and become a slug of water traveling at very
high velocity down the line. Even the slight change in direction caused
by a Y-strainer can produce a tremendous shock which can break the strainer
wall. Manufactures who thin down walls to save weight and cost are asking
for trouble in these cases.
A Y-strainer
is, in a sense, a self-cleaning strainer. Many are fitted with a blow off
connection to which a valve can be attached. The screen can thus be cleaned
by simply opening and then closing the valve without shutting off the flow
or disassembling the strainer. The old saying "a chain is no stronger than
its weakest link" applies here, a Y-strainer is no stronger than its clean-out
connection. These features should always be checked. In large sizes where
the clean-out connection is flanged, the flange must not be skimpy. It
should also be properly gasketed. Fro high temperatures or pressures, metallic
reinforced gaskets should be used.
Another important
design feature to check for in Y-strainers is the point where the screen
or straining element seals to the body. This seat should be carefully machined
so no particle can bypass it. The same thing applies to the clean-out end.
The screen should fit tightly. Beware of strainers with un-machined seats. |
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| 4 |
Strainer
Screens - The "Heart" of a Y-Strainer |
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| The
screen, of course, is the heart of the Y-strainer and the point where the
dirt or unwanted material is trapped. In the case of small sizes (up to
2 inches), a cylindrical wire mesh screen is generally satisfactory if
pressure is not too high. For larger sizes, a simple wire mesh cylinder
does not have enough mechanical strength and it should be backed up with
a perforated metal cylinder. Stainless steel is the preferred material
for Y-strainer screen and is used with almost all Y-strainers regardless
of material of construction. |
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| 5 |
What
to Look For in Piping Connections |
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| Y-
strainers are available in a wide variety of end types. iron and bronze
are almost always supplied with threaded or flanged end connections. Carbon
steel and stainless are also furnished in these end connection types. In
all cases, flanges are designed to ANSI specifications. Special flanges
such as ring joint type and others are also available. Y-strainers can
be made to U.S. Navy flange dimensions, that are different from commercial
standards.
In addition
to flanged and threaded connections, carbon and stainless steel Y-strainers
are also available with socket weld and butt weld end connections. These
are used mostly for higher pressure applications, 600 psi and above.
Socket weld strainers above the 3 inch size are not often encountered. |
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| 6 |
What
to Consider Before Buying a Y-Strainer |
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| When
buying a Y-strainer, price, which is often the prime consideration, should
be the least. A well made and properly designed Y-strainer will last almost
indefinitely. Its first cost is therefore not the important compared to
other features when spread out over a service life of many years. Is the
screen area large enough to assure adequate flow? Are the seats carefully
machined to eliminate by-passing of dirt? Is the body strong enough to
resist mechanical shock and avoid accidents? Are blow-off connections heavy
enough to avoid leakage or failure? All of the above factors should be
considered carefully before installing a Y-strainer. |
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Copyright
HAYWARD Industrial Products, Inc. 1999
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