Corrosion Resistant
Full Port Ball Valves

Full port design offers unrestricted flow when the valve is fully open.

Advanced Valve Technologies Ball Valves incorporate all the features which users have come to expect from high performance valves combined with the significant advantages available from reinforced composite resin systems tailored to provide optimum characteristics for specific applications. The range used includes Glass Reinforced Epoxy, Vinyl Ester and Novolac Epoxy systems formulated to achieve extended service lives in demanding applications without a requirement for routine maintenance. Continuous research and development ensures that the range maintains its technical leadership at all times.

 
Size Range:  40mm to 200mm / 1.5in to 8in
Pressure Ranges:  10 to 20 bar / 150 to 300 psi throughout temperature range
Configurations:  ANSI 150 ANSI 300 BS PN10 BS PN16 DIN PN10/16 ISO


Materials
Body and Ball Materials: The resin systems used in the Advanced Valve Technologies moulding process are the result of sustained work with the industry's leading suppliers over a period of years. Formulations offering excellent mechanical strength and outstanding corrosion resistance against a wide spectrum of aggressive chemicals are now available.  

AVT 510 is an Anhydride Epoxy system with milled glass reinforcement and silica filling.
AVT 520 is a Novolac Epoxy system with milled glass reinforcement and silica filling.
AVT 530 is an improved temperature Epoxy system with milled glass reinforcement and silica filling.
AVT 540 is a Vinyl Ester system with milled glass reinforcement and silica filling.

Reference must be made to the Chemical Resistance Guide available either to your Distributor or to the Advanced Valve Technologies Technical Help Desk for selecting the appropriate resin system and for confirming the maximum operating temperature for specific media. Test coupons for all Advanced Valve Technologies resin systems are available for chemical compatibility checks. 

Sealing and Stem Materials: See below.


Design Features
Face to Face dimensions to all International Standards. Special dimensions can be manufactured to customer requirements.

Full Port Body and Ball Design: Floating ball design, three part moulded body secured with 316 stainless steel studs and bolts.

Stem Sealing System:
 
"O" Ring System   Chevron Stuffing Box System
 
Multi Viton "O" Ring Shaft Seals for multi-cycle maintenance-free use and low operating torque.   TeflonT Chevron packing with Belville thrust washer. A parallel motion adjuster for simpler and quicker adjustment applies even pressure on the chevron pack.
 
Typical Ball Valve - Move cursor over valve to animate
Stem: Blow-out proof design, 316 Stainless Steel as standard, encapsulated in AVT 510, 520, 530 or 540 resin to match body and ball. Other stem materials can be supplied.

Seating System: Virgin TeflonT seats with Viton energisers as standard, other energiser materials are available.

Operator Design: Corrosion Resistant, light weight lockable levers are offered for all Ball valves up to 150 mm (6 inch). Standard gearboxes can be fitted directly onto the valve. Stem extensions manufactured from reinforced composites can be supplied for buried pipe service.

Actuation: Any standard actuator can be fitted including ancilliary equipment such as switch boxes, solenoids, beacon indicators etc.

Special Full Port Ball Valves


Special Full Port Ball Valve Configurations

Advanced Valve Technologies Limited is committed to a continuous development programme to meet customers' special requirements. Backed by advanced computer design and development programmes and a rigorous test procedure, Advanced Valve Technologies offers fast response solutions to difficult to solve problems. Please refer to Custom Design, Moulding and Manufacturing Facilities

Specially modified versions of these Full Port Ball Valves now include:

  • Pressure-relieved valves that permit excess pressure that may accumulate in closed valves to be relieved upstream
  • Glass fibre reinforced replaceable sleeves for ease of maintenance in processes causing scale build-up in valves and pipes
  • Sample valves permitting safe extraction of samples without interfering with production flow
  • Actuators, gear operators, switch assemblies etc. can be mounted to suit customer's requirements
Custom Design, Moulding and Manufacturing Facilities

Advanced Valve Technologies' design and moulding experience is at the disposal of customers seeking the economic production of custom engineered, high performance products or components using reinforced thermoset resin systems ...

It's technologies can be applied advantageously to the manufacture of parts which may be subjected to chemical attack or where weight saving and the maintenance of performance characteristics across a wide temperature range are a necessity, even when manufactured quantities are relatively small.

Advanced Valve Technologies welcomes suggestions for innovative products that meet specific requirements or that can be added to our range.

Actuators, gear operators, switch assemblies, etc. can be mounted to suit customers' requirements.



Technical Data
Dimensions for ANSI Class 150 (dimensions - inches) Actuator Mounting
A B C D E F G H J K L M N P
1.5 6.3 3.15 4.3 3.1 4.1 1.7 1.7 3.5 0.6 4 10.03x6.03 1/4BOLT 4
2.0 7.0 3.5 6.4 3.9 4.7 1.7 1.7 4.8 0.6 4 16.03x10.03 12'*24 4
3.0 8.0 4.0 8.23 4.7 5.6 1.7 1.7 6.0 0.8 4 20.03x12.03 1/4"ANF 4
4.0 9.0 4.5 10.0 5.9 6.9 2.2 2.2 7.5 0.8 8 25.03x14.03 5/16"ANF 4
6.0 15.5 7.7 11.2 9.4 10.3 3.3 3.3 9.5 0.9 8 25.03x14.03 1/2BOLT 2
8.0 17.9 9.0 13.5 11.4 13.8 4.3 4.3 11.8 0.9 8 30.03x17.03 1/2BOLT 2
 
Dimensions for ANSI Class 150 - metric (dimensions - mm) Actuator Mounting
A B C D E F G H J K L M N P
40 165 68.5 155 16 104 44 44 99 16 4 9x11 12'*24 4
50 178 89 162 20 120 44 44 121 16 4 9x14 12'*24 4
80 203 102 210 22 141 44 44 152 19 4 9x14 1/4"ANF 4
100 229 114 254 25 175 49 49 190 19 8 12x16 5/16"ANF 8
150 394 197 285 32 260 N/A 130 241 22 8 12x18 5/16"ANF 8
200 457 228 343 40 350 N/A 175 298 22 8 12x18 5/16"ANF 8
 
Dimensions for BS PN 10 (dimensions - mm) Actuator  Mounting
A B C D E F G H J K L M N P
40 165.10 82.55 155.45 16.00 98.30 43.99 43.94 98.55 15.75 4 9x11 12'*24 4
50 177.80 88.90 165.10 20.07 119.89 43.94 43.94 120.65 16.00 4 9x14 12'*24 4
80 203.20 101.60 209.55 20.07 140.97 43.94 43.94 152.40 19.05 4 9x14 12'*24 4
100 228.60 114.30 254.00 24.89 175.01 54.86 54.86 190.50 19.05 4 12x16 1/4"ANF 4
150 266.70 133.35 317.50 31.75 260.35 82.55 82.55 241.30 22.35 8 12x18 5/16"ANF 4
200 292.10 146.05 381.51 44.45 350.01 109.98 109.98 298.45 22.35 8 12x18 5/16"ANF 4
 
Dimensions for DIN PN 10 (dimensions - mm) Actuator  Mounting
A B C D E F G H J K L M N P
40 166 82.55 155.45 16.00 104 43.99 43.94 98.55 18 4 11x9 6 4
50 203 88.9 165.10 20.07 120 43.94 43.94 120.65 18 4 14x9 6 4
80 241 101.6 209.55 20.07 141 43.94 43.94 152.40 19 4 14x9 6 4
100 305 114.3 254.00 24.89 175 49.00 49.50 190.50 18 8 16x12 6 4
150 394 197.0 285.00 31.75 260 N/A 140.00 241.30 22 8 11.5x17.5 13 2
200 457 228.5 381.51 44.45 350 N/A 175.00 298.45 22 8 11.5x17.5 13 2
Torque Ratings
  1.5" (40mm) Valve 2" (50mm) Valve 3" (80mm) Valve 4" (100mm) Valve
 
"O" Ring Chevron
lbs/ft Nm
lbs/ft Nm
"O" Ring Chevron
lbs/ft Nm
lbs/ft Nm
"O" Ring Chevron
lbs/ft Nm
lbs/ft Nm
"O" Ring Chevron
lbs/ft Nm
lbs/ft Nm
1 Bar
5 Bar
10 Bar
11 14.9 17 23.0
14 18.9 26 35.1
18 24.3 33 44.6
11 14.9 17 23.0
14 18.9 26 35.1
18 24.3 33 44.6
26 35.1 39 52.7
42 56.7 78 105
60 81.0 111 150
36 48.6 54 72.9
45 60.8 84 113
65 87.8 120 162
To allow for variations in breakout torque due to pressure and viscosity variations, actuators capable of developing forces 50% greater the above requirement are recommended. Higher safety factors may be required in some applications.
Lever (dimensions - mm & in)
N.B. 1.5" - 3" 40 - 80mm 4"  100mm 6" 150mm
"R" 8" 203mm 12" 305mm 16" 406mm
"T" 5.4" 137mm 8" 205mm 9.5" 241mm
NOTE: Advanced Valve Technologies Valves are designed for use with full-face gaskets. Spacers can be supplied for use for mating with raised face flanges.


 
 
 

Leaders in Corrosion Resistant Valves
NOTE: The information given in this specification is offered in good faith but without warranty as to its accuracy
Advanced Valve Technologies Limited reserves the right to alter any part or all of the specifications contained herein at any time without prior notice