| Corrosion
Resistant
Full
Port Ball Valves |
Full
port design offers unrestricted flow when the valve is fully
open.
Advanced
Valve Technologies Ball Valves incorporate all the features
which users have come to expect from high performance valves combined with
the significant advantages available from reinforced composite resin systems
tailored to provide optimum characteristics for specific applications.
The range used includes Glass Reinforced Epoxy, Vinyl Ester and Novolac
Epoxy systems formulated to achieve extended service lives in demanding
applications without a requirement for routine maintenance. Continuous
research and development ensures that the range maintains its technical
leadership at all times. |
|
 |
|
| Size
Range: |
40mm
to 200mm / 1.5in to 8in |
| Pressure
Ranges: |
10
to 20 bar / 150 to 300 psi throughout temperature range |
| Configurations: |
ANSI
150 ANSI 300
BS PN10 BS PN16
DIN PN10/16 ISO |
|
|
| Materials |
| Body
and Ball Materials: The resin systems used in the Advanced Valve
Technologies moulding process are the result of sustained work with the
industry's leading suppliers over a period of years. Formulations offering
excellent mechanical strength and outstanding corrosion resistance against
a wide spectrum of aggressive chemicals are now available. |
|
 |
AVT 510 is an
Anhydride Epoxy system with milled glass reinforcement and silica filling.
AVT 520 is
a Novolac Epoxy system with milled glass reinforcement and silica filling.
AVT 530 is
an improved temperature Epoxy system with milled glass reinforcement and
silica filling.
AVT 540 is
a Vinyl Ester system with milled glass reinforcement and silica filling.
Reference must
be made to the Chemical Resistance Guide available either to your Distributor
or to the Advanced Valve Technologies Technical Help Desk for selecting
the appropriate resin system and for confirming the maximum operating temperature
for specific media. Test coupons for all Advanced Valve Technologies resin
systems are available for chemical compatibility checks.
Sealing
and Stem Materials: See below. |
|
| Design
Features |
| Face
to Face dimensions to all International Standards. Special dimensions
can be manufactured to customer requirements.
Full
Port Body and Ball Design: Floating ball design, three part
moulded body secured with 316 stainless steel studs and bolts.
Stem
Sealing System:
| "O"
Ring System |
|
Chevron
Stuffing Box System |
 |
|
 |
| Multi
Viton "O" Ring Shaft Seals for multi-cycle maintenance-free use and low
operating torque. |
|
TeflonT
Chevron packing with Belville thrust washer. A parallel motion adjuster
for simpler and quicker adjustment applies even pressure on the chevron
pack. |
| |
Typical
Ball Valve - Move cursor over valve to animate |
Stem:
Blow-out proof design, 316 Stainless Steel as standard, encapsulated in
AVT 510, 520, 530 or 540 resin to match body and ball. Other stem materials
can be supplied.
Seating
System: Virgin TeflonT seats with Viton energisers as standard,
other energiser materials are available.
Operator
Design: Corrosion Resistant, light weight lockable levers are
offered for all Ball valves up to 150 mm (6 inch). Standard gearboxes can
be fitted directly onto the valve. Stem extensions manufactured from reinforced
composites can be supplied for buried pipe service.
Actuation:
Any standard actuator can be fitted including ancilliary equipment such
as switch boxes, solenoids, beacon indicators etc. |
|
|
Special
Full Port Ball Valves
| Special
Full Port Ball Valve Configurations
Advanced Valve
Technologies Limited is committed to a continuous development programme
to meet customers' special requirements. Backed by advanced computer design
and development programmes and a rigorous test procedure, Advanced Valve
Technologies offers fast response solutions to difficult to solve problems.
Please refer to Custom Design,
Moulding and Manufacturing Facilities
Specially modified
versions of these Full Port Ball Valves now include: |
 |
-
Pressure-relieved
valves that permit excess pressure that may accumulate in closed valves
to be relieved upstream
-
Glass fibre
reinforced replaceable sleeves for ease of maintenance in processes causing
scale build-up in valves and pipes
-
Sample valves
permitting safe extraction of samples without interfering with production
flow
-
Actuators, gear
operators, switch assemblies etc. can be mounted to suit customer's requirements
Custom
Design, Moulding and Manufacturing Facilities
Advanced Valve
Technologies' design and moulding experience is at the disposal of customers
seeking the economic production of custom engineered, high performance
products or components using reinforced thermoset resin systems ...
It's technologies
can be applied advantageously to the manufacture of parts which may be
subjected to chemical attack or where weight saving and the maintenance
of performance characteristics across a wide temperature range are a necessity,
even when manufactured quantities are relatively small.
Advanced Valve
Technologies welcomes suggestions for innovative products that meet specific
requirements or that can be added to our range.
Actuators, gear
operators, switch assemblies, etc. can be mounted to suit customers' requirements. |
|
| Technical
Data |
 |
| Dimensions
for ANSI Class 150 (dimensions - inches) |
Actuator |
Mounting |
| A |
B |
C |
D |
E |
F |
G |
H |
J |
K |
L |
M |
N |
P |
| 1.5 |
6.3 |
3.15 |
4.3 |
3.1 |
4.1 |
1.7 |
1.7 |
3.5 |
0.6 |
4 |
10.03x6.03 |
1/4BOLT |
4 |
| 2.0 |
7.0 |
3.5 |
6.4 |
3.9 |
4.7 |
1.7 |
1.7 |
4.8 |
0.6 |
4 |
16.03x10.03 |
12'*24 |
4 |
| 3.0 |
8.0 |
4.0 |
8.23 |
4.7 |
5.6 |
1.7 |
1.7 |
6.0 |
0.8 |
4 |
20.03x12.03 |
1/4"ANF |
4 |
| 4.0 |
9.0 |
4.5 |
10.0 |
5.9 |
6.9 |
2.2 |
2.2 |
7.5 |
0.8 |
8 |
25.03x14.03 |
5/16"ANF |
4 |
| 6.0 |
15.5 |
7.7 |
11.2 |
9.4 |
10.3 |
3.3 |
3.3 |
9.5 |
0.9 |
8 |
25.03x14.03 |
1/2BOLT |
2 |
| 8.0 |
17.9 |
9.0 |
13.5 |
11.4 |
13.8 |
4.3 |
4.3 |
11.8 |
0.9 |
8 |
30.03x17.03 |
1/2BOLT |
2 |
|
| |
| Dimensions
for ANSI Class 150 - metric (dimensions - mm) |
Actuator |
Mounting |
| A |
B |
C |
D |
E |
F |
G |
H |
J |
K |
L |
M |
N |
P |
| 40 |
165 |
68.5 |
155 |
16 |
104 |
44 |
44 |
99 |
16 |
4 |
9x11 |
12'*24 |
4 |
| 50 |
178 |
89 |
162 |
20 |
120 |
44 |
44 |
121 |
16 |
4 |
9x14 |
12'*24 |
4 |
| 80 |
203 |
102 |
210 |
22 |
141 |
44 |
44 |
152 |
19 |
4 |
9x14 |
1/4"ANF |
4 |
| 100 |
229 |
114 |
254 |
25 |
175 |
49 |
49 |
190 |
19 |
8 |
12x16 |
5/16"ANF |
8 |
| 150 |
394 |
197 |
285 |
32 |
260 |
N/A |
130 |
241 |
22 |
8 |
12x18 |
5/16"ANF |
8 |
| 200 |
457 |
228 |
343 |
40 |
350 |
N/A |
175 |
298 |
22 |
8 |
12x18 |
5/16"ANF |
8 |
|
| |
| Dimensions
for BS PN 10 (dimensions - mm) |
Actuator |
Mounting |
| A |
B |
C |
D |
E |
F |
G |
H |
J |
K |
L |
M |
N |
P |
| 40 |
165.10 |
82.55 |
155.45 |
16.00 |
98.30 |
43.99 |
43.94 |
98.55 |
15.75 |
4 |
9x11 |
12'*24 |
4 |
| 50 |
177.80 |
88.90 |
165.10 |
20.07 |
119.89 |
43.94 |
43.94 |
120.65 |
16.00 |
4 |
9x14 |
12'*24 |
4 |
| 80 |
203.20 |
101.60 |
209.55 |
20.07 |
140.97 |
43.94 |
43.94 |
152.40 |
19.05 |
4 |
9x14 |
12'*24 |
4 |
| 100 |
228.60 |
114.30 |
254.00 |
24.89 |
175.01 |
54.86 |
54.86 |
190.50 |
19.05 |
4 |
12x16 |
1/4"ANF |
4 |
| 150 |
266.70 |
133.35 |
317.50 |
31.75 |
260.35 |
82.55 |
82.55 |
241.30 |
22.35 |
8 |
12x18 |
5/16"ANF |
4 |
| 200 |
292.10 |
146.05 |
381.51 |
44.45 |
350.01 |
109.98 |
109.98 |
298.45 |
22.35 |
8 |
12x18 |
5/16"ANF |
4 |
|
| |
| Dimensions
for DIN PN 10 (dimensions - mm) |
Actuator |
Mounting |
| A |
B |
C |
D |
E |
F |
G |
H |
J |
K |
L |
M |
N |
P |
| 40 |
166 |
82.55 |
155.45 |
16.00 |
104 |
43.99 |
43.94 |
98.55 |
18 |
4 |
11x9 |
6 |
4 |
| 50 |
203 |
88.9 |
165.10 |
20.07 |
120 |
43.94 |
43.94 |
120.65 |
18 |
4 |
14x9 |
6 |
4 |
| 80 |
241 |
101.6 |
209.55 |
20.07 |
141 |
43.94 |
43.94 |
152.40 |
19 |
4 |
14x9 |
6 |
4 |
| 100 |
305 |
114.3 |
254.00 |
24.89 |
175 |
49.00 |
49.50 |
190.50 |
18 |
8 |
16x12 |
6 |
4 |
| 150 |
394 |
197.0 |
285.00 |
31.75 |
260 |
N/A |
140.00 |
241.30 |
22 |
8 |
11.5x17.5 |
13 |
2 |
| 200 |
457 |
228.5 |
381.51 |
44.45 |
350 |
N/A |
175.00 |
298.45 |
22 |
8 |
11.5x17.5 |
13 |
2 |
|
|
| Torque
Ratings |
| |
1.5"
(40mm) Valve |
2"
(50mm) Valve |
3"
(80mm) Valve |
4"
(100mm) Valve |
| |
|
|
|
|
|
|
| 11 |
14.9 |
17 |
23.0 |
| 14 |
18.9 |
26 |
35.1 |
| 18 |
24.3 |
33 |
44.6 |
|
| 11 |
14.9 |
17 |
23.0 |
| 14 |
18.9 |
26 |
35.1 |
| 18 |
24.3 |
33 |
44.6 |
|
| 26 |
35.1 |
39 |
52.7 |
| 42 |
56.7 |
78 |
105 |
| 60 |
81.0 |
111 |
150 |
|
| 36 |
48.6 |
54 |
72.9 |
| 45 |
60.8 |
84 |
113 |
| 65 |
87.8 |
120 |
162 |
|
|
|
| To allow for
variations in breakout torque due to pressure and viscosity variations,
actuators capable of developing forces 50% greater the above requirement
are recommended. Higher safety factors may be required in some applications. |
| Lever
(dimensions - mm & in) |
| N.B. |
1.5"
- 3" |
40
- 80mm |
4" |
100mm |
6" |
150mm |
| "R" |
8" |
203mm |
12" |
305mm |
16" |
406mm |
| "T" |
5.4" |
137mm |
8" |
205mm |
9.5" |
241mm |
|
|
| NOTE: Advanced
Valve Technologies Valves are designed for use with full-face gaskets.
Spacers can be supplied for use for mating with raised face flanges. |
|
|
|
Leaders
in Corrosion Resistant Valves
|
NOTE:
The information given in this specification is offered in good faith but
without warranty as to its accuracy
Advanced
Valve Technologies Limited reserves the right to alter any part or all
of the specifications contained herein at any time without prior notice |
|
|
|